Plant Setup - Balavan Agro Seeds

Manufacturing Process

Step 1: Raw Material Procurement
To ensure the highest quality, all our essential grains, seeds, and spices are carefully sourced from our trusted
network of local and verified suppliers.
Step 2: Impurities Removing:
Removal of impurities such as dust, stones, and other foreign particles through mechanized cleaning equipment.
Step 3: Grinding (Core Process):
Removal of impurities such as dust, stones, and other foreign particles through mechanized cleaning equipment.
Step 4: Packaging:
The ground product is hygienically packed to retain quality and freshness during storage and transportation.
Step 5: Dispatch:
Finally, the securely packaged product is properly labelled and then dispatched to either market or specific
customer locations.

OUR MACHINES

Sortex Machine

(Optical / Color Sorter)

Rice, Coffee, Pulses, Nuts, Plastics

Automated optical sorter for grains, pulses, nuts, seeds, plastics—using cameras and sensors to remove color and shape defects.

Variants like SORTEX S and A offer AI-enabled defect detection, multilayer vision, remote monitoring, throughput up to 40 t/h, and up to 5 discharge chutes.
detection

Speed Gravity Separator

(Gravity / Density Separator)

Seed cleaning, Grain purification

Uses air fluidization and an inclined deck to separate particles by density, even if size is identical.

Ideal for removing stones, plastics, light foreign materials, grading seeds/grains by density, enhancing purification and seed germination rates.

precise density-based separation, improved seed germination and product purity.

Colour Sorting

(Optical Color Sorter similar to Sortex with pneumatic ejection)

Rice, Grains, Pulses, Spices

Functions like the Sortex but emphasizes air-jet ejection to remove defects—features high-resolution CCD sensors and up to \~99.99% accuracy .

Often used in rice mills
Key Benefits: high speed, precision, automated air-jet clearing, remote controls

Compressor

Powering Pneumatic sorters, general plant operations

Delivers clean, pressurized air

Provides compressed air or vacuum, commonly positive displacement (reciprocating, rotary screw, vane) and dynamic (centrifugal, axial) types.

*Applications:* powering pneumatic sorters, general plant operations
*Key Benefits:* delivers clean, pressurized air for actuators and conveying systems.

Elevator, Blower

Elevator, Blower, Airlock with Gear Motor, GI Ducting

Maintains Pressure Integrity, Prevents Leaks

Rotary airlock paired with blower for pneumatic conveying: transfers bulk material between pressure zones, minimizes air loss.

Gear motor-driven rotary units ensure continuous and torque-efficient operation.

Applications: grain handling lines, pneumatic conveying systems
Key Benefits: maintains pressure integrity, prevents leaks, smooth material flow.

Vibro Classifier

Cleaning Plant

Pre-cleaning seed/grains, pulse processing plants

Vibrating sieve machine that separates dust, chaff, straw, stones, and fine impurities from grains/pulses.

Features aspirator boxes and self-cleaning sieves (rubber balls) for efficient operation.